I make the cups by gluing up a blank, solid bottom pieces 1 inch long 1& 1/2 square, 8 inch long 1 inch side pieces all around then a center piece in the top. I then mount the blank on a faceplate, turn the O.D with a live center, install a steady rest. Remove the center, cut off the top section and drill out the center by steps with fostner bits. Finish sand the outside and inside. I make the handles and fit them to the O.D by sanding the arc roughly on the drum of my belt sander. Then finish the fit by hand sanding over a piece turned to slightly under the O.D and wrapped with sand paper. I then glue the handle in place with thick super glue. I finish the mugs with two coats of thin super glue to seal and strengthen the wood. Final finish is two or more coats of nitro cellulose lacquar. It sounds like a lot of work but once you get the process down it moves along nicely. I used to use solid chunks of wood with antler handles to make my mugs. But this method allows me to make four in the time I used to make one.
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